Process operators should be involved and perform daily maintenance checks. ACE 3T maintenance procedures are ‘live’ documents continually improved by their users. The primary maintenance effort involves five basic systems: controls and accessories, combustion, turbine, generator, and balance-of-plant. The fourth log will be placed on site where applicable. WP 04-CO, Conduct of Operations! Perkins® My Engine App OMMs are also available to view* on the Perkins® My Engine App, downloadable from the Apple and Android app store. An effective generator maintenance program is a preventive and corrective maintenance schedule that begins with reviewing a generator’s service history. Generator efficiency will determine a large portion of what maintenance is required in a given situation. H30�i&�?�(�``2� U%` SA�@ differences. D�7�o`8����2lc�r �p�+ �� b`� ��� Vendor information and contact details will be recorded and maintained by facility maintenance employees. • Check that the circuit breaker is closed. Western Power therefore requires data to be provided … You will discover the power of an ACE 3T maintenance procedure as you read the following example maintenance SOP. The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. Maintenance of Photovoltaic and Energy Storage Systems; 3rd Edition. Clean generator and generator room. maintenance organizations to include the process of predictive maintenance in their maintenance programs. While there are certain industry-standard preventative maintenance procedures, the real work of designing a comprehensive maintenance program lies in working Hotel Engineering SOP - Diesel Generator Exhaust Fan Maintenance, SOP Exhaust Fan Maintenance, SOP Exhaust Fan Motor Maintenance. PPE: 8.1 … 3. *Service, maintenance and workshop manuals are available for UN ECE R96 Stage IIIA or below engines (must subscribe to marketing permissions). Wait for 10 minutes. They include details on regular maintenance intervals together with technical data and guidance. 6.3.1 All the activities are done manually. A routine maintenance practice is that of general inspection. Keep your Diesel Generator Clean. Preventive Maintenance Service Contract For Diesel Powered Electric Generators All maintenance to reference above must be followed in accordance with the operating and procedure manuals for all related equipment and as per manufacturer’s guidance and instructions. To ensure best performance and a longer lasting generator (which will save you money and hassle long term), it’s essential that proper periodic maintenance is executed. 2.0 SCOPE This SOP shall be applicable for diesel generator set in utility block. Tyï¢W¨–ú‘òþT¯zù¯ƒ©n\óŶD‰ò]×Fåä™régL’õsé¬oéi¾!š>m` ØvVdaê3‡ñ¬8Xõ"Ëh[ùJP‰áQ'zgª]›êX¡fªŠ;±Ä±ÀeS6±mr?c[sÎ|ús˜ÖPӜªm.¸'¶õÅ *Ӑ<6×lþ!šL†ÓºH‘¯¯açÑ=vé´. Should replacement of the heating tubes become neces sary use the same type of heaters. The long outstanding use of generators over time has provided the necessary knowledge to predict when certain components will fail or be in need of service. According to an annual Blackout Tracker report, last year nearly 18 million people were affected by power outages across the US. (No more than 1 hour in every 12 hours). Responsibility for safety, however, rests with the personnel who use the set. WP 04-VU1001, Surface Underground Ventilation and Filtration System Operation PRECAUTIONS AND LIMITATIONS Steam Turbine Generator Maintenance Programs. To lay down the procedure for diesel generator set (DG). Individual generator maintenance logs may be developed and maintained at the location of each generator if desired, rather than keeping one log for all generators. endstream endobj startxref This equipment contains hazardous voltages. WEM Procedure – Generator Model Submission and Maintenance Western Power requires detailed data on the operating parameters and technical capabilities of any Transmission Connected Generating System. A. Downtime can be expensive and unplanned downtime can be extremely disruptive. 1. B. Maintenance programs shouldn’t be cut-and-paste. Generator maintenance is the process of sustaining a generator’s peak condition through regular inspections, repairs, and monitoring. The generator set is designed to be safe when used in the correct manner. Western Warning: Nevertheless it is of utmost importance to follow the designated service procedure and intervals. At the same time they must achieve higher levels of plant effi- ciency in order to reduce power plant operating costs. Facility Name, Building, Worksite or Plant ID: Subject: Emergency Diesel Generator . Annotate date, hours and maintenance in Generator log, fill out maintenance checklist and report deficiencies to COR. Cooling and electrical systems, air intakes, fuel and exhaust, oil and filters and more. 186 0 obj <>stream This review may reveal on-going problems that are both integral to the generator itself as well as external conditions (e.g., overloads, unbalances, misapplications) that Don’t check oil level when the diesel generators or any other engine is in running condition. A fairly reliable maintenance schedule can usually be acquired from the manufacturer and can be employed by a … 5.40.4.2 The schedule of preventive maintenance shall be based on the following: 5.40.4.2.1 For vehicle based on mileage [5,000km (ordinary oil) & 10,000km (synthetic oil)]. Manufacturers recommendations should be followed and supersede recommendations in this list. Wait for 10 minutes. 7. This data is used by Western Power and AEMO to conduct generation system modelling for power system planning, design and operations. CO 2 operation and maintenance (O&M) practices vary … If something does go wrong, our generator troubleshooting guide will help you provide the best services for your machine. maintenance begins inside the machine. This data is used by Western Power and AEMO to conduct generation system modelling for power system planning, design and operations. Perform any additional maintenance tasks as recommended in the manufacture’s operation and maintenance … The long outstanding use of generators over time has provided the necessary knowledge to predict when certain components will fail or be in need of service. Preventive Maintenance Checklist. This page provides links to download Operation and Maintenance Manuals (OMM) for Perkins engines. %%EOF Check oil level by Dipsticks key. • Ensure that the generator is in “Auto” mode, for automatic startup. 0 Generator Fuel System Maintenance Service Schedule Item Service Detail OMMs provide all the information you need to keep your engine running properly day in, day out. Before operation and maintenance for the generator sets, please read carefully about this manual and make sure a good understanding of this operation manual and other documents which attached with the engine. Portable generators are internal combustion engines used to generate electricity. Preventive maintenance is the key to lower operating cost. In addition to maintenance of the basic gas turbine, other station auxiliaries require periodic servicing including the control devices, fuel-metering equipment, gas turbine auxiliaries, and load package. Processes will be established for a generator failure and for when replacement parts are needed. generators built after 2016 were supplied with a Steam-trol ... and / or maintenance procedures are not clearly understood, contact CEMLINE for clarification before proceeding. The fourth log will be placed on site where applicable. The GE representative shall have access to a detailed maintenance procedure to be followed for each line of preventative maintenance. 3T maintenance procedure below and consider what an ACE maintenance SOP format with 3T content can do for maintenance work quality and resulting reliability of your plant and equipment. Preventive Maintenance Checklist: Asset Type: GENERATOR Description: MO - GENERATOR, EMERGENCY (CATERPILLAR) (File # 1944) Code: GN43MO Frequency: Monthly Estimated Time (hours): 1.5 (T)ools, (S)afety Equipment, and (M)aterials Required 1 Mechanics/Electricians tool set. Quarterly Schedule 1. The generator sets can only be started under safety conditions. PM preventive maintenance PMG permanent magnet generator psi pounds per square pvc polyvinyl chloride RCM reliability-centered maintenance Reclamation Bureau of Reclamation rpm rotations per minute rms root mean square RSHS Reclamation Safety and Health Standards SSG speed signal generator Before each consecutive interval is performed, all maintenance from the previous intervals must be performed. Preventive Maintenance Service Contract For Diesel Powered Electric Generators All maintenance to reference above must be followed in accordance with the operating and procedure manuals for all related equipment and as per manufacturer’s guidance and instructions. Armstrong reserves the right to update this manual and other product information concerning installation, operation, and / or maintenance, at any time and without obligation to notify product owners of such changes. 3 Load test at 110% for one hour. 25-J-072-W8, Backup Diesel Generator #2, 25P-E-504, Generator Control Schematic! Download Full PDF Package. A diesel engine requires strict adherence Preventive Maintenance schedule and procedures to keep it running efficiently. The 7FH2 Model 761/763 generator NPI design program was initiated to meet these goals. Designers and producers of turbine generators have to reduce equipment costs, improve quali-ty, and simplify operations. Install the new tubes securely and lock the fixing elements. Scheduled Checks: Cooling system Radiator air restriction, hoses, connections, fluid concentration, belts and louver operation Air intake system Check for leaks, holes and loose connections Fuel system Fuel levels and pump Exhaust system Check for leaks, restrictions … Cleaning of a carburetor is a more complex procedure and should really be done by a mechanic. The maintenance is limited to the cleaning corresponding to the normal maintenance of the machine and to the replacement of damaged parts. The Generator Set can produce high voltages, which can cause severe injury or death to personnel and damage to equipment. SOP/---/--/PM -01 STANDARD OPERATING PROCEDURE Effective date DD.MM.YYY Review date Supersedes MAINTENANCE – TRANSFORMER Issue No. You will find an Inspection and Test Plan included as part of this sample maintenance procedure. Lubricating system; Shut down the engine and remove battery connections. 2 Load test to 100% for up to 2-4 hours depending on size of generator. Cokenergy LLC Preventative Maintenance and Operation Plan Page 1 Table of Contents Abbreviations 2 1.0 PMO Purpose/Overview 3 2.0 Plant Description 3 3.0 Plant Maintenance Philosophy 5 4.0 Heat Recovery Steam Generators (HRSGs) 6 5.0 Flue Gas Desulfurization System 16 6.0 Continuous Emissions Monitoring System 27 7.0 Emissions Minimization Efforts with IHCC 29 3 Battery tester and distilled water. A diesel engine requires strict adherence Preventive Maintenance schedule and procedures to keep it running efficiently. A short summary of this paper. h�b```f``��������A�X؀�cs;C�����>bpt0]d8�(��@8��;x�Ю଱��Qdr`��6G�/����Q�7R�!��r�C���@Ö�g>�_V��J� F.�� Creating Your Backup Generator Maintenance Checklist. National Renewable Energy Laboratory, Sandia National Laboratory, SunSpec Alliance, and the SunShot National Laboratory Multiyear Partnership (SuNLaMP) PV O&M Best Practices Working Group . Before performing any procedure or operating technique, it is the user’s responsibility to ensure that it is safe to do so. While generators are convenient and easy to use, with most of them being capable of automatic functioning during power outages, they can also be hazardous to life and property if standard procedures and adequate precautions are not followed during installation, operation and maintenance. 1) Check the shaft position, in case if the shaft is loose tight it. • Ensure adequate fuel levels. Below is a brief overview of the schedules to be followed Customer support is required to ensure full and safe access is allowed. i01658146 ... procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. All installation, operation, and maintenance procedures should be performed only by experienced, trained, and certified personnel. The Generator Set should have proper internal and external ground when required by the National Electric Code (NEC). DOCUMENTATION 7.1 Keep the service report at Substation and Notice the BDV value and Due date in near Transformer 8. from the devices. Maintaining a generator is a relatively similar process among the three major types of engines. Generator Load Bank Test Schedule Item Service Detail 1 Impact loading the generator to 50% to check the recovery time. Good PPM practices must be instituted immediately to enable the facility to achieve an efficient Version Number: Issue Date: Generator Location: Prepared B . The generator sets can only be started under safety conditions. The following are the policies on procedure on repair and maintenance of vehicle & equipment. ve�Xd`����h`H��(|a ��#�e -���pc�g�$j����w`�A��l�/8 Page No. 356-5901(GB) V13 01/19 FG Wilson Generator Set Operator & Maintenance Instruction Manual This manual has been designed as a guide to operators to aid in starting, stopping and otherwise operating the generator set. Use fuel consumption or service hours to determine intervals. Benefits are direct and substantial, including: high product quality, long machine life, avoidance of work stoppage, Tough installation, operation, and maintenance. Do this procedure once in a year STOP Document No. 144 0 obj <> endobj ! Safe Operating Procedure (Revised 3/14) POWER GENERATORS – STATIONARY EMERGENCY GENERATOR OPERATIONS AND MAINTENANCE LOG _____ The attached three logs (or equivalent) are to be used for tracking the operation and maintenance of emergency generators. h�bbd``b`��_@�~ ��H0Q@����)�`:b] ] ) �M bH� Fitted the dipstick at its place. GE has identified the potential for cracked rotor teeth in large steam turbine generators that have been in service for more than 10 years, experienced a negative sequence event, or hav an operational history includig extensive start-stops. 2) Check the shaft alignment and fix it if required. H,H8R@C��,``bd�I00R��ϔ� � d�Z These logs are important because they establish mechanism s to … A Standby Generator Maintenance Checklist - Weekly Maintenance • Run the generator (typically no-load, automatic transfer switch exercise cycle.) 5. 2) systems for generator and large-motor fire protection. Reclamation has phased out use of CO 2 in almost all locations except generator/motor air housings because of the risk to personnel and complexity of safety regulations. 356-5901(GB) V9 06/14 GENERATOR SET OPERATOR & MAINTENANCE INSTRUCTION MANUAL This manual has been designed as a guide to operators to aid in starting, stopping and otherwise operating the generator set. Generator maintenance is the process of sustaining a generator’s peak condition through regular inspections, repairs, and monitoring. 2 EssEntial stEam turbinE maintEnancE A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. Best generator maintenance practice is following the maintenance schedule provided by the manufacturer of the generator. Check the feedback received from the maintainers to improve the maintenance procedure noted on the last two pages of this example ACE 3T format maintenance SOP. A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. Real power generation equipment functions under real circumstances, which cause equipment real stress. The “true cost of poor maintenance,” which is several times initial estimates must be thoroughly understood by all. 2 Cleaning materials. Generator tooth cracking is a condition that can result in the failure of your rotor or generator. Emergency generator activity, including testing, preventive maintenance, and repair, will be documented using a generator maintenance log(s) and checklists. Maintenance The maintenance section is a guide to engine care. Similarly, a prime-power generator keeping the lights on at … maintenance funds are utilized to achieve the greatest benefit for the University buildings and associated infrastructure while maximizing the useful life of the assets and provision of best service. An effective generator maintenance program is a preventive and corrective maintenance schedule that begins with reviewing a generator’s service history. 4. Best generator maintenance practice is following the maintenance schedule provided by the manufacturer of the generator. Lubricating system; Shut down the engine and remove battery connections. A generator that’s frequently light-loaded, for instance, should not be approached the same way as one that’s rarely called to duty at all. Maintenance Interval Schedule (Standby Generators) Notes: This is a basic generic list. First, it is vital to follow the maintenance schedule of the manufacturer with each type of generator. y: LEGAL DISCLAIMER: This Operations Manual for an Emergency Standby Generator is provided by Diesel Service & Supply to be a general guide, template and reference point … WEM Procedure – Generator Model Submission and Maintenance Western Power requires detailed data on the operating parameters and technical capabilities of any Transmission Connected Generating System. Personnel performing any related works to this (SOW) should be proven highly PM preventive maintenance PMG permanent magnet generator psi pounds per square pvc polyvinyl chloride RCM reliability-centered maintenance Reclamation Bureau of Reclamation rpm rotations per minute rms root mean square RSHS Reclamation Safety and Health Standards SSG speed signal generator SWL safe working load UNC unified coarse thread V volt WECC Western Electricity … This article covers general topics to be aware of. Repair Procedure A. endstream endobj 145 0 obj <. army tm 5-685 navy navfac mo-912 operation, maintenance and repair of auxiliary generators departments of the army and the navy august 1996 These power failures lasted on average over 48 minutes, and impacted people and businesses in all 50 states. 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